1.5um Automated Vision Measurement System for Optical Communication

What is the measurement accuracy?

The S-Series offers a measuring accuracy of 1.5 μm, which meets most industrial precision requirements. Key contributors to this accuracy include:

Linear encoder with 0.1 μm resolution
Three-axis precision guides with servo motor control
Granite base structure optimized through finite element analysis for long-term stability
Built-in temperature compensation system with two selectable modes

Can it inspect semiconductor components?

Yes. The S-Series handles semiconductor inspection tasks well, particularly under high magnification. Its capabilities include:

Auto-zoom lens with up to 16× optical magnification and approximately 920× video magnification
High-definition global color CMOS sensor for clear imaging
Intelligent edge detection that filters out noise from stray points or burrs
Support for additional sensors including contact probes, laser scanners, and spectral confocal displacement sensors

How does it work?

The measurement process follows a straightforward automated sequence:

Image capture – the camera and lens system acquires an image of the part
Auto focus – completes within 2 seconds
Pattern recognition – intelligent image matching identifies measurement locations without manual intervention
Edge detection – software finds edges based on customizable parameters
Data processing – the iVision software calculates dimensions and compares against tolerances
Report generation – exports results to Excel, PDF, Word, or TXT

Description
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S-Series High-Precision Vision Measuring Machine

The S-Series is a fully automated vision measuring system designed for dimensional inspection in precision manufacturing. It combines advanced optics, motion control, and measurement software to deliver reliable results across a range of industrial applications. It is suitable for automatic measurement in industries including precision hardware, consumer electronics, automobile manufacturing and aerospace. Additionally, it excels at high-precision and high-performance automatic measurement tasks under high magnification in the optical communication and semiconductor sectors.

Product Features

Industry-leading measuring accuracy of 1.5μm, meeting stringent industrial precision measurement requirements;
Equipped with an auto-zoom lens with high resolution and high zoom ratio, achieving a maximum optical magnification of 16x and a maximum video magnification of approximately 920x;
High-precision auto-focusing completed within 2 seconds, greatly improving measurement efficiency;
High-definition global color CMOS image sensor with a wide field of view;
Intelligent automatic image matching enables fast and accurate sampling without manual operation, significantly optimizing programming efficiency and operating speed;
Intelligent image edge-finding technology supports customizable edge detection directions and flexible parameter configuration. It effectively eliminates interference from stray points and burrs to ensure precise point acquisition;
The main body adopts a granite structure optimized by FEA (Finite Element Analysis), ensuring long-term structural stability and reliability;
Independently programmable LED top light, parallel contour light and coaxial light with 256-level adjustable brightness;
High-resolution linear encoder with a resolution of 0.1μm;
The combination of three-axis precision guide rails, three-axis servo motors and CNC servo control system delivers excellent positioning accuracy, with a maximum acceleration of up to 1000mm/s²;
Self-developed iVision video measurement software: powerful, user-friendly and easy to operate. It is compatible with various measuring sensors and supports connection with MES systems and robots.

Software Features

Intuitive and user-friendly interface; one-click access to frequently used functions such as measurement programming and operation control;
Supports the combined application of multiple sensors, including contact star probes, 3D line-scan lasers, point spectral confocal displacement sensors and line spectral confocal displacement sensors;
Built-in auto-focus, auto edge-finding and auto lighting adjustment functions. Combined with platform motion control, it realizes high-volume rapid measurement for products with identical specifications;
Supports auxiliary functions such as fast measurement via CAD file import, automatic code scanning and map navigation;
Enables measurement report export in multiple formats including Excel, PDF, Word and TXT, with a wide selection of configurable parameters;
Equipped with a comprehensive temperature compensation system, supporting two compensation modes: Temperature Mode and Proportion Mode, enabling rapid accuracy correction for diverse application scenarios.

Applications:

– Semiconductor components
– Optical communication
– Precision machining
– Automotive parts
– Automobile manufacturing

-Aerospace industry

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